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Celeros Flow Technology injects new life into forty 12 months old SAGD pump to increase heavy oil production for buyer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil recovery buyer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was more than 40 years previous and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high strain, high temperature steam to improve fluidity and permit the oil to be pumped to the surface. In order to spice up extraction on this project, the client needed to extend water temperatures from 90° C to 140° C. However, there have been concerns that the present pump might not be capable of deliver this requirement. Nozzle loads have been a specific concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most well-liked provider of some 20 years, for help.
เพรสเชอร์เกจ & Platt is certainly one of several heritage pump manufacturers for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering team undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered a quantity of seal failures over time that had damaged the stuffing box and affected operational effectivity. There had additionally been no upkeep interventions for many years – however the pump had by no means truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the unique pump that it had continued to operate in such harsh conditions and with no regular upkeep over such a long time frame. More importantly, it gave us confidence that a thorough overhaul could achieve the specified improvement in performance, saving the shopper the fee and misplaced production time that may be associated with sourcing and putting in a new unit.”

Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In diaphragm seal , finite component evaluation was undertaken to confirm that the nozzle hundreds would stand up to the specified temperature increase. As a end result, the pump is now capable of delivering steam at the greater temperatures required. The seal upgrades guarantee it meets the latest specifications.
Concludes Mike Golds: “We are really pleased with the end result of the SAGD pump improve. It has not only achieved the desired manufacturing enhance for the customer, but also supplied a more sustainable and cost-effective answer than total pump alternative. Using trendy engineering and analysis, we have been able to give the prevailing pump a brand new lease of life and ensure it’ll proceed to perform nicely for many more years.”

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