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KleenOil India, a producer of industrial oil filtration systems, has helped to considerably improve the product quality of cold rolling sheets for its steel trade shopper, by installing a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing process.
Filtramag’s integral twin circulate technology ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a traditional magnetic curler separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the gathering performance was insufficient and important problems had been occurring with the standard of its completed merchandise.
An ECL is used throughout the steel industry to assist clear and strip the floor of the metal sheet of rolling dust through the use of an alkaline answer. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more effective in cleansing chilly rolled metal than conventional cleaning processes, the instability of the chemical compounds can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can supply a level of safety within these circumstances, its effectiveness may be considerably lowered, leading to contamination elimination between 30-40%. Despite the magnetic roller being installed, the alkaline resolution was still heavily saturated with dust particles and was affected by an unstable PH degree that mixed have been resulting in important rusting through the process resulting in scratching of the final product.
ราคาเกจวัดแรงดัน offers fine particle extraction performance within stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to ensure optimal effectivity of the ECL and easily having any magnetic filter or separator is not guaranteed to unravel the ferrous contamination downside. The efficiency of the filtration is determined by the magnetic materials kind, size of the magnet, magnetic energy and in addition the fluid flow dynamics. A low power magnet or minimal publicity to the fluid is not going to carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic roller.
Prolonging pump lifespan
It is necessary not solely to use the correct product for the method in query, but the larger stage of answer protection offers further benefits, together with prolonging the lifespan of the pump as properly as a discount in associated prices associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, reduced contamination on this application within the alkaline solution from 400mg/m2 to just 30mg/m2 by removing the fine mud particles that were inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic roller was not offering sufficient protection to the fluid on this application, and it highlights the importance of choosing the right method of magnetic safety. Due to the fine particles circulating throughout the alkaline solution, significant rusting was being created through the ECL process that was inflicting damage to the steel sheet. We beneficial Filtramag+, a highly efficient magnetic filtration system to our consumer as its ability to take away even the best particles from fluids would considerably enhance the issues that the enterprise was going through. By putting in the Filtramag+, our client was immediately offered higher ranges of safety towards the injury that were being brought on by the contaminated solution. We work frequently with Eclipse Magnetics high-performance products and at all times see significant, positive outcomes soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it significantly effective for use with supplies which have decrease magnetic permeability such as forged iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow technology guaranteeing that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single cross through the filter.
As a results of the installation, the company is now not affected by damaged completed parts, has decreased its scrappage and waste, in addition to prolonging the life of the pump.
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