Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery customer, enabling them to increase production. The pump – a Mather & Platt BB5 – was more than forty years outdated and had been topic to numerous post-installation alterations.
ชนิดของpressuregauge are extraordinarily viscous and require the injection of high strain, excessive temperature steam to enhance fluidity and allow the oil to be pumped to the surface. In order to boost extraction on this venture, the customer needed to increase water temperatures from 90° C to 140° C. However, there have been considerations that the existing pump might not be capable of ship this requirement. Nozzle masses were a selected concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred provider of some 20 years, for help.
Mather & Platt is one of several heritage pump brands for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering staff undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered a variety of seal failures over time that had broken the stuffing box and affected operational effectivity. There had additionally been no maintenance interventions for decades – however the pump had by no means truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the unique pump that it had continued to operate in such harsh circumstances and with no common upkeep over such an extended period of time. เกจวัดแรงดันภาษาอังกฤษ , it gave us confidence that a thorough overhaul may obtain the specified enchancment in performance, saving the client the cost and lost production time that can be related to sourcing and installing a brand new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite element evaluation was undertaken to verify that the nozzle hundreds would face up to the desired temperature increase. As a outcome, the pump is now capable of delivering steam at the higher temperatures required. The seal upgrades ensure it meets the most recent specifications.
Concludes Mike Golds: “We are really happy with the outcome of the SAGD pump improve. It has not only achieved the specified manufacturing increase for the shopper, but also supplied a more sustainable and cost-effective solution than complete pump substitute. Using modern engineering and analysis, we have been in a place to give the prevailing pump a new lease of life and guarantee it’ll proceed to carry out properly for so much of more years.”